R&D Mechanical Engineer

Overview

• Develop and optimize mechanical systems for cutting-edge unmanned aerial systems (UAS) in a dynamic, hybrid work environment.
• Collaborate with cross-functional teams to advance airframe designs, payload systems, and launch/recovery mechanisms.
• Utilize advanced CAD tools for structural and thermal analysis, ensuring peak system performance and reliability.
• Engage in hands-on prototyping, fabrication, and testing to bring innovative concepts to life.
• Participate in field operations, including system testing, demonstrations, and mission support activities.
• Ensure compliance with relevant regulations and maintain meticulous documentation of operational procedures.
• Travel occasionally to support field testing and operational deployments as required.
• Work in diverse environments, including office, laboratory, and outdoor field settings.

Key Responsibilities & Duties

• Design, develop, and test mechanical components and systems for UAS platforms, ensuring optimal functionality and durability.
• Integrate propulsion, power, telemetry, and payload systems into cohesive, high-performance UAS designs.
• Conduct failure analysis and implement robust solutions to enhance system reliability and safety.
• Perform structural and thermal simulations using CAD software to validate and refine designs.
• Collaborate with multidisciplinary engineering teams to achieve project milestones and deliver innovative solutions.
• Support mission planning, site surveys, and risk assessments for field operations and testing.
• Maintain detailed records of flight operations, maintenance activities, and system performance metrics.
• Operate UAS platforms during field missions, ensuring compliance with airworthiness standards and safety protocols.

Job Requirements

• Bachelor’s degree in Mechanical Engineering or a closely related field is required.
• Minimum of 5 years of experience in UAS mechanical systems design, assembly, and testing.
• Proficiency in CAD tools such as SolidWorks or Fusion 360 is essential.
• Hands-on experience with prototyping, fabrication techniques, and advanced manufacturing processes.
• Knowledge of UAS propulsion systems, aerodynamics, and mechanical subsystems is highly desirable.
• FAA Part 107 Remote Pilot Certificate or willingness to obtain is required.
• Experience with autopilot systems and aerospace materials selection is advantageous.
• Ability to lift and transport equipment weighing up to 50 lbs.