R&D Mechanical Engineer

Overview

• Contribute to the design, testing, and integration of mechanical systems for advanced UAS platforms in a hybrid work environment.
• Collaborate with multidisciplinary teams to enhance drone airframes, payload bays, and launch/recovery systems.
• Conduct structural and thermal analysis using CAD tools to optimize system performance.
• Participate in field missions, R&D testing, and demonstrations to ensure operational excellence.
• Ensure compliance with FAA regulations and maintain detailed operational records.
• Work in diverse environments, including office, lab, and outdoor field settings.
• Engage in hands-on prototyping and fabrication to support innovative solutions.
• Travel as required to support field operations and testing activities.

Key Responsibilities & Duties

• Design, build, and test mechanical systems for UAS platforms, ensuring reliability and performance.
• Support integration of propulsion, power, telemetry, and payload components at the system level.
• Conduct failure analysis and implement corrective actions to enhance system robustness.
• Perform CAD-based structural and thermal simulations to validate designs.
• Operate UAS platforms during field missions, ensuring airworthiness and safety compliance.
• Maintain detailed flight logs, operational checklists, and maintenance records.
• Collaborate with software, electrical, and aerospace engineers to achieve project goals.
• Support mission planning, site surveys, and risk assessments for field operations.

Job Requirements

• Bachelor’s degree in Mechanical Engineering or a related field is required.
• Minimum of 5 years of experience in UAS platforms, including assembly and repair.
• FAA Part 107 Remote Pilot Certificate or willingness to obtain is essential.
• Proficiency in CAD tools like SolidWorks and Fusion 360 is required.
• Hands-on prototyping and fabrication experience, including 3D printing and machining.
• Knowledge of UAS propulsion, aerodynamics, and mechanical subsystems is preferred.
• Experience with autopilot systems and materials selection for aerospace applications is advantageous.
• Ability to lift and transport UAS systems and equipment up to 50 lbs.